{"id":1832,"date":"2025-02-25T12:39:13","date_gmt":"2025-02-25T12:39:13","guid":{"rendered":"https:\/\/themestate.com\/demo\/wp-industry\/?page_id=1832"},"modified":"2026-07-30T14:06:39","modified_gmt":"2026-07-30T14:06:39","slug":"manufacturing-capabilities","status":"publish","type":"page","link":"https:\/\/sjxincai.com\/en_gb\/about-us\/manufacturing-capabilities\/","title":{"rendered":"Manufacturing Capabilities"},"content":{"rendered":"
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From Textile Materials to Finished Products<\/h1>\t\t\t\t<\/div>\n\t\t\t\t
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SHIJIE combines automated material preparation with flexible sewing and assembly processes. This allows the factory to handle repeat production, custom dimensions, irregular shapes, sample development and multi-layer textile structures.<\/p>

The manufacturing route is selected according to the product. A lightweight shade net may require spreading, cutting, edge sewing and tie-rope installation, while a multi-layer camouflage system may also require backing mesh assembly, functional layers and computer-controlled quilting.<\/p>

Production requirements are reviewed before manufacturing so that the material, cutting pattern, stitching method, accessories and inspection items match the intended application.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

\n\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\n\t\t\t\t\t\t\t\t\tSend Your Requirements<\/span>\n\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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\"Automated<\/figure><\/div>
\"Operator<\/figure><\/div>
\"Cut<\/figure><\/div>
\"Roller<\/figure><\/div>
\"Automated<\/figure><\/div>\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t
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Manufacturing Capabilities at a Glance<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Up to 7 m<\/h3>

Maximum travel length of the automatic fabric spreading system.<\/p>

Up to 1.5 m<\/h3>

Maximum spreading width of the current automatic spreading line.<\/p>

120 Sewing Machines<\/h3>

Three sewing production areas support standard sewing, assembly and specialised net stitching.<\/p>

10 QA and QC Personnel<\/h3>

A dedicated team supports quality planning, incoming inspection, in-process control and final verification.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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Our Production Process<\/h2>\t\t\t\t<\/div>\n\t\t
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1. Material and Specification Review<\/h3>\t\t\t\t<\/div>\n\t\t\t\t
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Fabric, backing mesh, webbing, zippers, buckles and other components are reviewed against the product specification. The production team confirms dimensions, colour, pattern, construction, accessories and packaging requirements before work begins.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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2. Automatic Fabric Spreading<\/h3>\t\t\t\t<\/div>\n\t\t\t\t
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Fabric rolls are loaded onto the automatic spreading system. Length, number of layers, spreading direction, tension and edge alignment are set according to the cutting task.<\/p>

The automated system helps maintain even tension and accurate alignment across multiple fabric layers.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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3. Pattern Cutting<\/h3>\t\t\t\t<\/div>\n\t\t\t\t
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After spreading, the fabric is transferred to the cutting area. Heavy-duty cutting equipment and customised dies produce the required leaf, wave or component shapes.<\/p>

Available camouflage cutting patterns include large and small V shapes, S shapes, and large and small C shapes. Other dies can be developed for project-specific patterns.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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4. Sewing and Assembly<\/h3>\t\t\t\t<\/div>\n\t\t\t\t
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Cut components are transferred to the relevant sewing area. Depending on the product, operations may include edge binding, backing mesh attachment, tie-rope installation, zipper sewing, pocket assembly, webbing reinforcement and hardware fitting.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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5. Quilting and Multi-Layer Construction<\/h3>\t\t\t\t<\/div>\n\t\t\t\t
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Computer-controlled multi-needle quilting equipment joins camouflage decorative layers, lining materials, functional layers and high-strength backing mesh.<\/p>

The stitching pattern is programmed to distribute force across the product and reduce the risk of local seam opening.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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6. Inspection and Packing<\/h3>\t\t\t\t<\/div>\n\t\t\t\t
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Finished products are checked against the approved specification. Inspection items may include dimensions, structure, stitching, accessories, appearance and applicable physical performance.<\/p>

Products are then folded, packed and identified according to the confirmed order and shipping requirements.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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Production Equipment<\/h2>\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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\"Automated<\/figure>

Automatic Fabric Spreading and Heavy-Duty Die Cutting<\/h3>

The automatic line combines a loading platform, fabric spreading system, transfer platform and heavy-duty cutting machine.\n\nThe spreading system can produce flat fabric layers from 1 to 7 metres in length and can spread material during both forward and return travel. Depending on fabric and job settings, a 200-metre roll can be unfolded in approximately five minutes.\n\nCompared with manual spreading, the system improves alignment, reduces handling errors and supports more consistent cutting. One trained operator can manage work that previously required several workers.<\/p><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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\"Workers<\/figure>

Flexible Automatic Cutting Bed<\/h3>

The flexible cutting line combines a loading platform, automatic cutting bed, work platform and die-cutting equipment.\n\nOperators programme the required panel length, after which the system automatically pulls and cuts each fabric layer. The material is then transferred for pattern punching or component cutting.\n\nThis line is suitable for multiple product types, smaller production batches and sample development. It can also prepare components such as hook-and-loop panels, pockets, tie straps and zipper sections.<\/p><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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\"Organised<\/figure>

Three Dedicated Sewing Areas<\/h3>

The sewing department is divided into three production areas.\n\nThe first area contains 40 sewing machines for early-stage sewing and component preparation. The second area contains 60 machines for later-stage assembly and finishing.\n\nA third area contains 20 specialised zigzag sewing machines used mainly for net and mesh products. The W-shaped stitch uses a denser sewing path than ordinary straight stitching, improving seam coverage and helping the net withstand repeated handling.<\/p><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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\"Workers<\/figure>

Computer-Controlled Multi-Needle Quilting<\/h3>

Multi-needle quilting equipment joins wide and multi-layer textile structures in a controlled sewing pattern.\n\nIt can combine camouflage decorative fabric, lining material, functional layers and reinforced nylon backing mesh. Computerised control helps maintain even stitch distribution across large areas.\n\nThe equipment also supports wide-format and continuous production for large camouflage nets and other multi-layer products.<\/p><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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Answers to common questions about our products and services<\/p>\t\t\t\t<\/div>\n\t\t\t\t

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Can't find what you're looking for?<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
\n\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\n\t\t\t\t\t\t\t\t\tContact Our Team<\/span>\n\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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Get in touch and we'll respond within one business day.<\/p>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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What products does Shijie manufacture? <\/div><\/span>\n\t\t\t\t\t\t\t\n\t\t\t<\/path><\/svg><\/span>\n\t\t\t<\/path><\/svg><\/span>\n\t\t<\/span>\n\n\t\t\t\t\t\t<\/summary>\n\t\t\t\t
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Shandong Shijie specializes in camouflage nets, shade and concealment systems, protective covers and tarps, functional camouflage fabrics, tactical load-bearing gear, tactical bags and packs, and outdoor protection accessories. Our products cover 7 product families with 38+ models across various specifications.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/details>\n\t\t\t\t\t\t

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What fabric grades are available for your camouflage nets? <\/div><\/span>\n\t\t\t\t\t\t\t\n\t\t\t<\/path><\/svg><\/span>\n\t\t\t<\/path><\/svg><\/span>\n\t\t<\/span>\n\n\t\t\t\t\t\t<\/summary>\n\t\t\t\t
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Our camouflage nets are available in 150D, 210D, and 420D polyester grades. The 150D series is lightweight and portable; the 210D series offers standard durability; and the 420D series provides professional-grade performance. We also offer double-sided, 3D, and multi-band variants.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/details>\n\t\t\t\t\t\t

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Do you offer custom camouflage patterns? <\/div><\/span>\n\t\t\t\t\t\t\t\n\t\t\t<\/path><\/svg><\/span>\n\t\t\t<\/path><\/svg><\/span>\n\t\t<\/span>\n\n\t\t\t\t\t\t<\/summary>\n\t\t\t\t
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Yes. Through our Shijie TechFabric\u2122 line, we provide custom pattern development and digital printing services. We can create camouflage designs tailored to specific terrain, operational requirements, or customer-provided artwork.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/details>\n\t\t\t\t\t\t

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What is the minimum order quantity (MOQ)? <\/div><\/span>\n\t\t\t\t\t\t\t\n\t\t\t<\/path><\/svg><\/span>\n\t\t\t<\/path><\/svg><\/span>\n\t\t<\/span>\n\n\t\t\t\t\t\t<\/summary>\n\t\t\t\t
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MOQ varies by product type and customization level. For standard products, we maintain flexible minimums suitable for distributor sampling and initial orders. For fully custom specifications (unique patterns, special coatings, or bespoke sizes), a higher MOQ applies. Please contact us with your specific requirements for a detailed quote.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/details>\n\t\t\t\t\t\t

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What functional treatments are available? <\/div><\/span>\n\t\t\t\t\t\t\t\n\t\t\t<\/path><\/svg><\/span>\n\t\t\t<\/path><\/svg><\/span>\n\t\t<\/span>\n\n\t\t\t\t\t\t<\/summary>\n\t\t\t\t
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We offer a range of functional treatments including UV resistance, waterproof coating, flame-retardant finishing (FR), infrared suppression (IR), and specialized coating applications. Multiple treatments can be combined depending on your application requirements.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/details>\n\t\t\t\t\t\t

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Do you provide OEM\/ODM services? <\/div><\/span>\n\t\t\t\t\t\t\t\n\t\t\t<\/path><\/svg><\/span>\n\t\t\t<\/path><\/svg><\/span>\n\t\t<\/span>\n\n\t\t\t\t\t\t<\/summary>\n\t\t\t\t
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Yes. We support OEM and ODM services for distributors and brand owners. This includes custom labeling, branded packaging, product modifications to meet specific market requirements, and fully custom product development from concept to production.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/details>\n\t\t\t\t\t\t

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What applications are your products designed for? <\/div><\/span>\n\t\t\t\t\t\t\t\n\t\t\t<\/path><\/svg><\/span>\n\t\t\t<\/path><\/svg><\/span>\n\t\t<\/span>\n\n\t\t\t\t\t\t<\/summary>\n\t\t\t\t
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Our products are designed for a wide range of civilian-compliant applications: military and tactical training, outdoor camping and recreation, construction site screening, film and event production, emergency and rescue operations, and landscaping and agriculture. All products are positioned for legal, non-hazardous export applications.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/details>\n\t\t\t\t\t\t

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How do you ensure product quality and consistency? <\/div><\/span>\n\t\t\t\t\t\t\t\n\t\t\t<\/path><\/svg><\/span>\n\t\t\t<\/path><\/svg><\/span>\n\t\t<\/span>\n\n\t\t\t\t\t\t<\/summary>\n\t\t\t\t
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We implement material control, process control, and production consistency protocols across our manufacturing. Each product batch undergoes specification verification before shipment. We focus on clear specifications and practical communication \u2014 we avoid unsupported performance claims and ensure export compliance.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/details>\n\t\t\t\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>","protected":false},"excerpt":{"rendered":"

From Textile Materials to Finished Products SHIJIE combines automated material preparation with flexible sewing and assembly processes. This allows the factory to handle repeat production, custom dimensions, irregular shapes, sample development and multi-layer textile structures. The manufacturing route is selected according to the product. A lightweight shade net may require spreading, cutting, edge sewing and …<\/p>","protected":false},"author":2,"featured_media":0,"parent":1584,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"template-fullwidth.php","meta":{"footnotes":""},"class_list":["post-1832","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/sjxincai.com\/en_gb\/wp-json\/wp\/v2\/pages\/1832","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/sjxincai.com\/en_gb\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/sjxincai.com\/en_gb\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/sjxincai.com\/en_gb\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/sjxincai.com\/en_gb\/wp-json\/wp\/v2\/comments?post=1832"}],"version-history":[{"count":12,"href":"https:\/\/sjxincai.com\/en_gb\/wp-json\/wp\/v2\/pages\/1832\/revisions"}],"predecessor-version":[{"id":2740,"href":"https:\/\/sjxincai.com\/en_gb\/wp-json\/wp\/v2\/pages\/1832\/revisions\/2740"}],"up":[{"embeddable":true,"href":"https:\/\/sjxincai.com\/en_gb\/wp-json\/wp\/v2\/pages\/1584"}],"wp:attachment":[{"href":"https:\/\/sjxincai.com\/en_gb\/wp-json\/wp\/v2\/media?parent=1832"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}