From Textile Materials to Finished Products
SHIJIE combines automated material preparation with flexible sewing and assembly processes. This allows the factory to handle repeat production, custom dimensions, irregular shapes, sample development and multi-layer textile structures.
The manufacturing route is selected according to the product. A lightweight shade net may require spreading, cutting, edge sewing and tie-rope installation, while a multi-layer camouflage system may also require backing mesh assembly, functional layers and computer-controlled quilting.
Production requirements are reviewed before manufacturing so that the material, cutting pattern, stitching method, accessories and inspection items match the intended application.
Manufacturing Capabilities at a Glance
Up to 7 m
Maximum travel length of the automatic fabric spreading system.
Up to 1.5 m
Maximum spreading width of the current automatic spreading line.
120 Sewing Machines
Three sewing production areas support standard sewing, assembly and specialised net stitching.
10 QA and QC Personnel
A dedicated team supports quality planning, incoming inspection, in-process control and final verification.
Our Production Process
1. Material and Specification Review
Fabric, backing mesh, webbing, zippers, buckles and other components are reviewed against the product specification. The production team confirms dimensions, colour, pattern, construction, accessories and packaging requirements before work begins.
2. Automatic Fabric Spreading
Fabric rolls are loaded onto the automatic spreading system. Length, number of layers, spreading direction, tension and edge alignment are set according to the cutting task.
The automated system helps maintain even tension and accurate alignment across multiple fabric layers.
3. Pattern Cutting
After spreading, the fabric is transferred to the cutting area. Heavy-duty cutting equipment and customised dies produce the required leaf, wave or component shapes.
Available camouflage cutting patterns include large and small V shapes, S shapes, and large and small C shapes. Other dies can be developed for project-specific patterns.
4. Sewing and Assembly
Cut components are transferred to the relevant sewing area. Depending on the product, operations may include edge binding, backing mesh attachment, tie-rope installation, zipper sewing, pocket assembly, webbing reinforcement and hardware fitting.
5. Quilting and Multi-Layer Construction
Computer-controlled multi-needle quilting equipment joins camouflage decorative layers, lining materials, functional layers and high-strength backing mesh.
The stitching pattern is programmed to distribute force across the product and reduce the risk of local seam opening.
6. Inspection and Packing
Finished products are checked against the approved specification. Inspection items may include dimensions, structure, stitching, accessories, appearance and applicable physical performance.
Products are then folded, packed and identified according to the confirmed order and shipping requirements.
Production Equipment
Automatic Fabric Spreading and Heavy-Duty Die Cutting
The automatic line combines a loading platform, fabric spreading system, transfer platform and heavy-duty cutting machine. The spreading system can produce flat fabric layers from 1 to 7 metres in length and can spread material during both forward and return travel. Depending on fabric and job settings, a 200-metre roll can be unfolded in approximately five minutes. Compared with manual spreading, the system improves alignment, reduces handling errors and supports more consistent cutting. One trained operator can manage work that previously required several workers.
Flexible Automatic Cutting Bed
The flexible cutting line combines a loading platform, automatic cutting bed, work platform and die-cutting equipment. Operators programme the required panel length, after which the system automatically pulls and cuts each fabric layer. The material is then transferred for pattern punching or component cutting. This line is suitable for multiple product types, smaller production batches and sample development. It can also prepare components such as hook-and-loop panels, pockets, tie straps and zipper sections.
Three Dedicated Sewing Areas
The sewing department is divided into three production areas. The first area contains 40 sewing machines for early-stage sewing and component preparation. The second area contains 60 machines for later-stage assembly and finishing. A third area contains 20 specialised zigzag sewing machines used mainly for net and mesh products. The W-shaped stitch uses a denser sewing path than ordinary straight stitching, improving seam coverage and helping the net withstand repeated handling.
Computer-Controlled Multi-Needle Quilting
Multi-needle quilting equipment joins wide and multi-layer textile structures in a controlled sewing pattern. It can combine camouflage decorative fabric, lining material, functional layers and reinforced nylon backing mesh. Computerised control helps maintain even stitch distribution across large areas. The equipment also supports wide-format and continuous production for large camouflage nets and other multi-layer products.
Shijie社はどのような製品を製造していますか？
山東世界（Shandong Shijie）は、迷彩ネット、遮光・隠蔽システム、保護カバーおよびタープ、機能性迷彩生地、戦術用荷重装備、戦術用バッグおよびパック、アウトドア用保護アクセサリーを専門としています。当社の製品は7つの製品群にわたり、さまざまな仕様の38種類以上のモデルを取り揃えています。.
貴社の迷彩ネットには、どのような生地のグレードがありますか？
当社のカモフラージュネットは、150D、210D、420Dのポリエステル素材をご用意しています。150Dシリーズは軽量で持ち運びに便利、210Dシリーズは標準的な耐久性を備え、420Dシリーズはプロ仕様の性能を発揮します。 また、両面タイプ、3Dタイプ、マルチバンドタイプもご用意しております。.
カスタムの迷彩柄は取り扱っていますか？
はい。当社の「Shijie TechFabric™」シリーズを通じて、カスタムパターンの開発およびデジタルプリントサービスを提供しています。特定の地形や作戦上の要件、あるいはお客様からご提供いただいたデザインに合わせて、カモフラージュ柄を作成することが可能です。.
最小注文数量（MOQ）はどれくらいですか？
最小注文数量（MOQ）は、製品の種類やカスタマイズレベルによって異なります。標準製品については、販売代理店によるサンプル提供や初回注文に適した柔軟な最低注文数量を設定しています。完全なカスタム仕様（独自のパターン、特殊コーティング、特注サイズなど）の場合は、より高いMOQが適用されます。詳細な見積もりをご希望の場合は、具体的なご要件をお知らせの上、お問い合わせください。.
どのような機能的治療法がありますか？
弊社では、耐紫外線性、防水コーティング、難燃加工（FR）、赤外線遮断（IR）、および特殊コーティングなど、さまざまな機能性処理を提供しています。用途の要件に応じて、複数の処理を組み合わせることも可能です。.
OEM／ODMサービスは提供していますか？
はい。弊社では、販売代理店やブランドオーナー様向けに、OEMおよびODMサービスを提供しております。これには、カスタムラベルの作成、ブランドパッケージの制作、特定の市場要件に合わせた製品の改良、そしてコンセプトから生産に至るまでの完全オーダーメイドの製品開発などが含まれます。.
御社の製品は、どのような用途向けに設計されていますか？
当社の製品は、軍事・戦術訓練、アウトドアキャンプやレクリエーション、建設現場の遮蔽、映画やイベントの制作、緊急事態対応や救助活動、造園・農業など、民間利用の幅広い用途向けに設計されています。すべての製品は、合法かつ危険性を伴わない輸出用途向けに位置づけられています。.
製品の品質と一貫性をどのように確保していますか？
当社は、製造工程全体において、材料管理、工程管理、および生産の一貫性を確保するための手順を徹底しています。各製品のロットは、出荷前に仕様確認が行われます。当社は、明確な仕様と実用的なコミュニケーションを重視しており、根拠のない性能主張は避け、輸出規制への準拠を確実にしています。.